Assessor Resource

MSTTF2002
Cut, bend and shape metal

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers the skills and knowledge required to cut prescribed lengths of metal bar stock and to bend the lengths into various shapes by hand or with the aid of formers.

Work may involve interaction with other people in the workplace, including supervisors and production personnel. Work may be conducted in a variety of environments, such as operational indoor or outdoor workplaces and hazardous or exposed conditions

Work may be conducted in small to large scale enterprises and may involve individual and team activities. Work is performed within defined procedures under direct supervision.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare for cutting, bending and shaping metal

2.1

Read and interpret workplace procedures and instructions

2.2

Establish safe working environment

2.3

Obtain specifications of material to be used and shape to be formed

2.4

Plan sequence of task operations and calculate required length of material

2.5

Select appropriate section material to meet specification, and choose suitable length of material stock for cutting to minimise waste

2.6

Move material to be cut to work area

2.7

Prepare appropriate hand and power tools

3

Prepare for cutting process

3.1

Mark out cutting points on material and select appropriate cutting equipment

3.2

Check area to ensure equipment doesn’t become entangled or damaged during operation

3.3

Secure material to prevent movement

4

Cut material and informally check product

4.1

Use safety equipment in accordance with WHS requirements when using cutting equipment

4.2

Select and install appropriate consumables as to manufacturers requirements

4.3

Set and operate equipment in accordance with accepted industry and WHS practices

4.4

Cut material to correct length and remove burrs or rough edges by brushing, grinding or filing

4.5

Inspect cut sections to verify that their size and condition meets specifications and relevant workplace and industry quality standards

5

Prepare for forming process

5.1

Plan sequence of forming operations and select appropriate forming equipment

5.2

Check forming equipment for damage or operating defects

5.3

Select and set appropriate formers

6

Form material and informally check product

6.1

Place metal section in former and secure, as necessary

6.2

Heat metal section to facilitate bending, as necessary

6.3

Hot or cold bend the metal section around formers or hand form to required specification

6.4

Descale or otherwise finish formed product after forming

6.5

Inspect formed product to verify that it meets specifications and relevant workplace and industry quality standards

7

Maintain work area and equipment

7.1

Clean work area and stow tools and electrical equipment away safely

7.2

Comply with environmental regulations to reuse, recycle or dispose of materials as required

7.3

Clean and maintain cutting and forming equipment in accordance with workplace requirements and manufacturer specifications

7.4

Perform programmed maintenance which is within the operator’s area of responsibility

7.5

Inform supervisor of any abnormal conditions needing maintenance or repair

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

applying relevant standards

complying with all relevant safety requirements applicable to the safe use of cutting and bending equipment

interpreting work orders

interpreting equipment and materials specifications and instructions needed for the cutting and forming processes

setting up cutting and forming equipment

performing cutting process using at least three (3) different tools or equipment according to workplace procedures, on at least three (3) different products

performing forming processes according to workplace procedures on at least three (3) products

inspecting completed work to assess quality

performing normal operator maintenance of work area to enable work to be conducted safely and efficiently

documenting and communicating work related information including reporting faults and other problems

applying workplace procedures.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

specific work health and safety (WHS) requirements associated with cutting and heating equipment

common metals and basic sections used in fabrication work

metal cutting processes

metal grinding and dressing processes

metal forming processes

the range of cutting and forming equipment, hand tools and power tools used in cutting and forming processes and their appropriateness for particular applications

power sources, such as single phase, three phase and weather-protected outlets

operating principles of tools and equipment used in cutting, dressing and forming metals, including abrasive cutting wheels, gas equipment, grinding wheels, guillotines and power hacksaws

hazards associated with powered machinery and gas equipment

materials and equipment specifications

environmental requirements of relevant industry and workplace procedures

general housekeeping policies and procedures

WHS practices, including hazard identification and control measures

quality practices

workplace procedures

recording and reporting practices.

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in cutting, bending and shaping metal, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare for cutting, bending and shaping metal

2.1

Read and interpret workplace procedures and instructions

2.2

Establish safe working environment

2.3

Obtain specifications of material to be used and shape to be formed

2.4

Plan sequence of task operations and calculate required length of material

2.5

Select appropriate section material to meet specification, and choose suitable length of material stock for cutting to minimise waste

2.6

Move material to be cut to work area

2.7

Prepare appropriate hand and power tools

3

Prepare for cutting process

3.1

Mark out cutting points on material and select appropriate cutting equipment

3.2

Check area to ensure equipment doesn’t become entangled or damaged during operation

3.3

Secure material to prevent movement

4

Cut material and informally check product

4.1

Use safety equipment in accordance with WHS requirements when using cutting equipment

4.2

Select and install appropriate consumables as to manufacturers requirements

4.3

Set and operate equipment in accordance with accepted industry and WHS practices

4.4

Cut material to correct length and remove burrs or rough edges by brushing, grinding or filing

4.5

Inspect cut sections to verify that their size and condition meets specifications and relevant workplace and industry quality standards

5

Prepare for forming process

5.1

Plan sequence of forming operations and select appropriate forming equipment

5.2

Check forming equipment for damage or operating defects

5.3

Select and set appropriate formers

6

Form material and informally check product

6.1

Place metal section in former and secure, as necessary

6.2

Heat metal section to facilitate bending, as necessary

6.3

Hot or cold bend the metal section around formers or hand form to required specification

6.4

Descale or otherwise finish formed product after forming

6.5

Inspect formed product to verify that it meets specifications and relevant workplace and industry quality standards

7

Maintain work area and equipment

7.1

Clean work area and stow tools and electrical equipment away safely

7.2

Comply with environmental regulations to reuse, recycle or dispose of materials as required

7.3

Clean and maintain cutting and forming equipment in accordance with workplace requirements and manufacturer specifications

7.4

Perform programmed maintenance which is within the operator’s area of responsibility

7.5

Inform supervisor of any abnormal conditions needing maintenance or repair

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Hand tools include one or more of the following:

hammers

punches

vices

clamps

jigs

formers

hand drills

hacksaws

files

tongs

wire brushes plus gloves

goggles and other safety equipment

Power tools include one or more of the following:

power hacksaws

portable electric drills

portable sanders and wire brushes

guillotine

abrasive disk cutting equipment

gas cutting equipment

WHS practices

WHS practices include hazard identification and control, risk assessment and implementation of risk reduction measures specific to the tasks described by this unit, and include one or more of the following:

manual handling techniques

SOPs

PPE

safe materials handling

taking of rest breaks

ergonomic arrangement of workplaces

following marked walkways

safe storage of equipment

housekeeping

reporting accidents and incidents

environmental practices

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices

applying relevant standards

complying with all relevant safety requirements applicable to the safe use of cutting and bending equipment

interpreting work orders

interpreting equipment and materials specifications and instructions needed for the cutting and forming processes

setting up cutting and forming equipment

performing cutting process using at least three (3) different tools or equipment according to workplace procedures, on at least three (3) different products

performing forming processes according to workplace procedures on at least three (3) products

inspecting completed work to assess quality

performing normal operator maintenance of work area to enable work to be conducted safely and efficiently

documenting and communicating work related information including reporting faults and other problems

applying workplace procedures.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

specific work health and safety (WHS) requirements associated with cutting and heating equipment

common metals and basic sections used in fabrication work

metal cutting processes

metal grinding and dressing processes

metal forming processes

the range of cutting and forming equipment, hand tools and power tools used in cutting and forming processes and their appropriateness for particular applications

power sources, such as single phase, three phase and weather-protected outlets

operating principles of tools and equipment used in cutting, dressing and forming metals, including abrasive cutting wheels, gas equipment, grinding wheels, guillotines and power hacksaws

hazards associated with powered machinery and gas equipment

materials and equipment specifications

environmental requirements of relevant industry and workplace procedures

general housekeeping policies and procedures

WHS practices, including hazard identification and control measures

quality practices

workplace procedures

recording and reporting practices.

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in cutting, bending and shaping metal, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
Comply with work health and safety (WHS) requirements at all times 
Use appropriate personal protective equipment (PPE) in accordance with SOPs 
Identify job requirements from specifications, drawings, job sheets or work instructions 
Read and interpret workplace procedures and instructions 
Establish safe working environment 
Obtain specifications of material to be used and shape to be formed 
Plan sequence of task operations and calculate required length of material 
Select appropriate section material to meet specification, and choose suitable length of material stock for cutting to minimise waste 
Move material to be cut to work area 
Prepare appropriate hand and power tools 
Mark out cutting points on material and select appropriate cutting equipment 
Check area to ensure equipment doesn’t become entangled or damaged during operation 
Secure material to prevent movement 
Use safety equipment in accordance with WHS requirements when using cutting equipment 
Select and install appropriate consumables as to manufacturers requirements 
Set and operate equipment in accordance with accepted industry and WHS practices 
Cut material to correct length and remove burrs or rough edges by brushing, grinding or filing 
Inspect cut sections to verify that their size and condition meets specifications and relevant workplace and industry quality standards 
Plan sequence of forming operations and select appropriate forming equipment 
Check forming equipment for damage or operating defects 
Select and set appropriate formers 
Place metal section in former and secure, as necessary 
Heat metal section to facilitate bending, as necessary 
Hot or cold bend the metal section around formers or hand form to required specification 
Descale or otherwise finish formed product after forming 
Inspect formed product to verify that it meets specifications and relevant workplace and industry quality standards 
Clean work area and stow tools and electrical equipment away safely 
Comply with environmental regulations to reuse, recycle or dispose of materials as required 
Clean and maintain cutting and forming equipment in accordance with workplace requirements and manufacturer specifications 
Perform programmed maintenance which is within the operator’s area of responsibility 
Inform supervisor of any abnormal conditions needing maintenance or repair 

Forms

Assessment Cover Sheet

MSTTF2002 - Cut, bend and shape metal
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSTTF2002 - Cut, bend and shape metal

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: